How to Estimate Paint Materials
Coverage rates, coat calculations, and gallon formulas for commercial painting
Basic Paint Formula
Paint estimation follows a straightforward formula: calculate surface area, factor in coverage rate and coats, then add waste:
Gallons = (Surface SF × Coats) ÷ Coverage Rate × (1 + Waste%)
Example: 1,000 SF walls, 2 coats, 350 SF/gal coverage, 10% waste = (1,000 × 2) ÷ 350 × 1.10 = 6.3 gallons
Surface Area Calculations
Different surface types require different area calculations:
Walls (Perimeter Method)
For painting all walls in a room, calculate the total wall surface area:
Wall SF = (2 × Length + 2 × Width) × Ceiling Height
Example: 40'×30' room with 9' ceilings = (2×40 + 2×30) × 9 = 1,260 SF
For quick estimates, don't deduct openings—the extra paint covers cutting-in time and touch-ups. For precise bids, deduct 15-20 SF per standard door and 12-15 SF per window.
Ceilings & Floors (Area Method)
Horizontal surfaces use simple length × width:
Area SF = Length × Width
Example: 40'×30' room = 1,200 SF ceiling
Accent Walls (Single Wall)
For a single wall (different color or feature wall):
Wall SF = Wall Length × Height
Example: 20' wide wall, 10' tall = 200 SF
Specialty Items (Doors, Trim, Millwork)
Our calculator includes a collapsible Specialty Items section for painting doors, frames, trim, and millwork. These items often use different paints than walls (semi-gloss for trim, DTM for metal frames) and require different calculation methods.
Item Types & Calculation Methods
| Item Type | Method | Default | Notes |
|---|---|---|---|
| Doors | Count × SF | 42 SF each | Both sides of 3'×7' door |
| Door Frames | Count × SF | 10 SF each | Standard HM frame (jambs + head + stops) |
| Window Frames | Count × SF | 6 SF each | Typical 3'×4' window frame |
| Base Trim | LF × Height | 4" face | Front face only |
| Crown Molding | LF × Width | 4" face | Front face only |
| Chair Rail | LF × Width | 3" face | Front face only |
| Casework | Direct SF | — | Cabinets, millwork |
| Custom | User choice | — | Name it yourself, pick any method |
Count Method (Doors & Frames)
For items you can count, multiply quantity by square feet per unit:
SF = Quantity × SF per Unit
Example: 24 doors × 42 SF each = 1,008 SF
The defaults assume standard sizes. For 8' doors, use ~48 SF. For storefront frames, measure and enter actual SF. The calculator remembers your value unless you change item types.
Linear Method (Trim & Molding)
For trim, calculate linear feet times the face width:
SF = Linear Feet × (Face Width in inches ÷ 12)
Example: 500 LF base × 4" face = 500 × 0.33 = 167 SF
Trim formulas calculate the front (visible) face only—the back is against the wall. For complex profiles (crown molding), enter the "developed" face width (the total paintable surface when measured along the profile).
Painting all sides? If painting trim before installation (primer or finish on all faces), multiply your face width by the number of sides, or use Direct SF entry with your own calculation.
Custom Items
Select "Custom..." to create your own item type. You can name it anything (handrails, louvers, column wraps) and choose your preferred input method:
- Count × SF Each — for items you can count
- Linear Ft × Width — for linear elements
- Direct SF Entry — when you already know the square footage
Coverage Rates by Substrate
Base coverage rates vary significantly by surface texture and porosity:
| Substrate | Coverage Modifier | Effective Rate* |
|---|---|---|
| Drywall (Smooth) | 100% | 350 SF/gal |
| Drywall (Textured) | 85% | 298 SF/gal |
| Concrete (Smooth) | 90% | 315 SF/gal |
| Concrete Block/CMU | 65% | 228 SF/gal |
| Wood | 90% | 315 SF/gal |
| Metal | 100% | 350 SF/gal |
| Previously Painted | 100% | 350 SF/gal |
| Brick | 50% | 175 SF/gal |
*Effective rates shown assume 350 SF/gal base. Adjust based on actual product specs.
Unpainted CMU and brick can absorb 2-3× more paint than smooth surfaces. Always apply a block filler or masonry primer first, then calculate finish coats separately.
Ceiling vs. Wall Coverage
Ceilings typically achieve better coverage due to gravity-assisted application:
| Surface Type | Typical Coverage |
|---|---|
| Walls (vertical) | 350 SF/gal |
| Ceilings (horizontal, sprayed) | 400 SF/gal |
| Floors (epoxy/coating) | 300 SF/gal |
Coat Requirements
Number of coats depends on the situation:
| Situation | Coats | Notes |
|---|---|---|
| Repaint, same color | 1 | Touch-up only |
| Repaint, similar color | 2 | Standard |
| Repaint, drastic change | 2-3 | Light over dark or vice versa |
| New drywall | 1 primer + 2 finish | Count primer separately |
| New CMU/block | 1 filler + 2 finish | Block filler required |
| High-traffic areas | 2-3 | Extra durability |
Don't assume "paint and primer in one" eliminates the need for separate primer. On new drywall, porous surfaces, or drastic color changes, a dedicated primer coat provides better adhesion and coverage.
Gallon Packaging
Commercial painting uses 5-gallon pails for efficiency. Our calculator optimizes packaging:
5-Gallon Pails = Total Gallons ÷ 5 (rounded down)Single Gallons = Remainder for touch-ups
Example: 23 gallons needed = 4 × 5-gal pails + 3 × 1-gal cans
Why This Matters
- Cost savings — 5-gallon pails cost 10-15% less per gallon
- Color consistency — Box multiple pails together for uniform color
- Touch-up supply — Singles for punch list and warranty work
Waste Factors
Standard waste factors for painting:
| Condition | Waste Factor |
|---|---|
| Spray application, simple rooms | 5-10% |
| Roller/brush, standard rooms | 10% |
| Cut-in heavy (many corners/edges) | 15% |
| Complex geometry, obstacles | 15-20% |
| Exterior (wind, surfaces) | 15-20% |
Our calculator lets you set different waste percentages per product line. Use this for specialty coatings (higher waste) vs. standard latex (lower waste).
Frequently Asked Questions
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